EC01 series ceramic strip appearance inspection machine_Package AOI series_Product center

EC01 series ceramic strip appearance inspection machine

Suitable for ceramic field, detecting appearance defects of raw materials/ceramic strips

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High stability
Marble platform with linear motor, mechanical positioning accuracy ± 0.5 microns

Detecting repeatability accuracy
Up to ± 1 micron, with a minimum detected defect of 5 microns

Automatic correction of image capture
Optional manual/automatic loading and unloading

Automatic adaptation
Consistency issues caused by different shrinkage rates in product graphics, achieving flexible detection

Self checking device function module
Optional size and area standards, as well as setting line width percentage standards for detection

Formula Management System
Paired with automatic modules, one click switch between different detection requirements

Testing itemsTesting items

Specifications

operation parameter

Applicable products

Suitable for pre sintered ceramic strips such as LTCC/HTCC/MLCC
Effective detection range

Maximum support 500mm (customizable according to customer needs)
Product import

Support importing multiple layers of DXF/DWG/GBR drawings or matching qualified products
Testing content

Defect detection of printed patterns, defect detection of filled or unfilled hole positions, measurement of graphic dimensions, thickness measurement, etc

Visual parameters

2D size measurement camera

Standard configuration: 16K black and white line array camera
2D dimensional measurement accuracy

Minimum repeatability accuracy ± 1um (may vary depending on the selected camera accuracy)
2D defect detection accuracy

Minimum recognizable accuracy ≥ 5um (may vary depending on the selected camera accuracy)
3D thickness measurement accuracy

Minimum repeatability accuracy ± 50nm
3D defect detection accuracy

Minimum recognizable accuracy ≥ 10um (may vary depending on the selected camera accuracy)

specifications

Visual algorithm

Multi layer algorithm independently sets tolerance+visual AI deep learning defect classification
Defective product labeling

Inkjet marking or laser marking or graphic report
Storage

Real time monitoring, data storage, and data statistics functions for detection data
detection performance

Missed detection rate=0%
Scalable functionality

It can be equipped with batch/work order/product scanning and character OCR recognition functions, and can add silo components+motion modules or robotic arms to achieve fully automatic loading and unloading. It can also be equipped with offline software analysis function to perform overall statistical analysis on stacked data
可增加料仓组件+运动模组or机械手，实现全自动上下料

Precision grading

pixel accuracy

1.75μm、2.5μm、3.5μm、5μm、7μm
Dimensional measurement repeatability accuracy

±2μm、±3μm、±4μm、±5μm、±7μm
Minimum defect detection accuracy

5μm、8μm、15μm、20μm、30μm
Visual field width

28mm、40mm、57mm、81mm、114mm
UPH（Taking the 200 * 200mm product as an example）

20、30、60、120、180
Single shot shooting speed (taking 200 * 200mm product as an example)

131s、69s、38s、21s、12s

EC01 series ceramic strip appearance inspection machine

High stability Marble platform with linear motor, mechanical positioning accuracy ± 0.5 microns

Detecting repeatability accuracy Up to ± 1 micron, with a minimum detected defect of 5 microns

Automatic correction of image capture Optional manual/automatic loading and unloading

Automatic adaptation Consistency issues caused by different shrinkage rates in product graphics, achieving flexible detection

Self checking device function module Optional size and area standards, as well as setting line width percentage standards for detection

Formula Management System Paired with automatic modules, one click switch between different detection requirements

Applicable products

Effective detection range

Product import

Testing content

2D size measurement camera

2D dimensional measurement accuracy

2D defect detection accuracy

3D thickness measurement accuracy

3D defect detection accuracy

Visual algorithm

Defective product labeling

Storage

detection performance

Scalable functionality

pixel accuracy

Dimensional measurement repeatability accuracy

Minimum defect detection accuracy

Visual field width

UPH（Taking the 200 * 200mm product as an example）

Single shot shooting speed (taking 200 * 200mm product as an example)